Choosing the Best Polo Shirt Fabric for Embroidery
Polo shirts are a top choice for embroidered logo apparel because they’re versatile, stylish, and easy to wear—whether for uniforms, corporate events, or even a round of golf. With so many fabric options available, it’s important to understand the benefits and drawbacks of each material so you can choose the best polo for your needs.
Cotton Polo Shirts
Cotton remains one of the most popular fabrics for polo shirts, thanks to its natural softness and breathability. Most cotton polos today are pre-washed or preshrunk, eliminating the need to size up as people did in the past.
Pros of Cotton Polos:
✔ Soft and comfortable
✔ Highly breathable
✔ Natural fiber that feels great on the skin
Cons of Cotton Polos:
✖ Slightly higher cost than synthetic fabrics
✖ Absorbs moisture rather than wicking it away
✖ Dark colors like black and navy may fade after repeated washes (over a few years)
Customer Favorite: Port Authority EZ Cotton Polo – A great option for both men’s and women’s styles.
Polyester Polo Shirts
Polyester has come a long way from its scratchy, uncomfortable reputation of decades past. Today’s polyester polos are designed for performance, offering moisture-wicking benefits ideal for athletic and active wear. Many moisture-management or “rapid-dry” polos used in sports are made from 100% polyester, as are popular compression-style tees.
Pros of Polyester Polos:
✔ More affordable than cotton
✔ Excellent color retention—dark colors won’t fade
✔ Highly durable and wrinkle-resistant
✔ Dries quickly due to low moisture absorbency
Cons of Polyester Polos:
✖ Can still feel slightly synthetic or “scratchy” to some wearers
✖ More prone to snagging compared to cotton
✖ Doesn’t have the natural look and feel of cotton
Customer Favorite: Port Authority Rapid Dry Polo – A go-to choice for those who want the durability of polyester with moisture-wicking benefits.
Cotton/Polyester Blend Polo Shirts
If you want the best of both worlds, a cotton/poly blend might be the perfect solution. These blended polos combine the natural softness of cotton with the durability and moisture resistance of polyester. The result? A balanced fabric that holds up well and remains comfortable for everyday wear.
Customer Favorite: Port Authority Jersey Knit Polo – A great option for those seeking a blend of softness and durability in their embroidered polos.
Making the Right Choice
Now that you know the differences between cotton, polyester, and blended polo shirts, you can make an informed decision based on your needs. Whether you prioritize comfort, durability, or performance, there’s a fabric option that fits your style.
When shopping for embroidered polo shirts, be sure to filter by fabric type or reach out to us at 813.550.3323—our team is happy to help you find the perfect match!